Lasting accuracy for diaphragm seal systems for vacuum process

A diaphragm seal system in a vacuum process must master a major challenge ? it must deliver a trusted measuring result, even though the pressure drops and the temperature rises as well. The exemplory case of a chemical company producing phthalic anhydride (PA) shows that it is in no way self-evident that this requirement can be met on a consistent basis.
PA is primarily used as a plasticiser for plastics. However, additionally it is found in the production of synthetic resins and dyes. The plant operator obtains this compound via the catalytic oxidation of o-xylene in the gas phase, followed by a vacuum distillation process.
Critical phase for pressure measurement
In this process, the critical phase for pressure measurement occurs in the distillation column. There, the process temperature can rise to more than 230 �C while the pressure drops to 100 mbar abs. With this type of contrary action, the traditional installed measurement technology reaches its performance limit relatively quickly, which the aforementioned manufacturer was forced to learn ? all instrumentation showed a measurement deviation outside the defined tolerance after only a fortnight.
Diaphragm seal system adapted in every elements to the vacuum process
The diaphragm seal system is tailored exactly to the conditions of the vacuum process and tested under application conditions.
Consequently, the business approached WIKA with the request for a measuring solution that would also fulfil its task with the required accuracy in the long term under the conditions described. WIKA then drew on its in-depth expertise to design a diaphragm seal system for the vacuum process, consisting of a process transmitter (model IPT-20), a flange-type diaphragm seal with flush diaphragm (model 990.27) and a capillary.
All components of this measuring system were selected specifically for the application form. Silicone oil KN32 was therefore selected because the fill fluid for pressure transmission. The cleaning and conditioning of the diaphragm seal, the capillary, the connection pieces and also the automated filling process were also matched to each other exactly. With sensitive limit ranges, even one drop of liquid an excessive amount of or too little can destabilise the volume balance of the diaphragm seal system and therefore impair its function. Consequently, correct measurement would no longer be guaranteed.
Test under application conditions
After cleaning, all parts of the diaphragm seal system were first fully welded right into a single unit as usual, followed by the filling and adjustment of the machine. Before delivery, however, there was another crucial step ? in Badass , WIKA simulated vacuum pressure process for the diaphragm seal system relative to the client?s conditions and subjected it to a thermal ageing process. This test confirmed the process suitability of the measuring system.
Note
Further information on the WIKA diaphragm seal systems are available on the WIKA website. If you have any questions, your contact will gladly help you.
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